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Leading the way in sustainable tyre recycling with innovative technology and proven processes

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Morfill India Services

Complete Industrial Solutions

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Tyre Pyrolysis Plant

Advanced thermal decomposition technology converting waste tyres into valuable fuel oil, carbon black, and steel wire.

Activated Carbon Plant

Production of high-quality activated carbon from various raw materials for purification and filtration applications.

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Drum Mix Plant

Efficient mixing and processing solutions for various industrial applications including asphalt production.

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Nitrogen Plant

On-site nitrogen generation systems for industrial and commercial use with high purity and reliability.

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PLC System

Advanced automation and control systems for industrial processes with real-time monitoring and optimization.

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Bio Gas Plant

Sustainable energy solutions converting organic waste into biogas for power generation and heating.

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Gas Storage Balloon

Flexible and efficient gas storage solutions for various applications with high capacity and reliability.

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Tyre Pyrolysis Plant

Advanced thermal decomposition technology converting waste tyres into valuable fuel oil, carbon black, and steel wire.

Process Steps

1

Tyre shredding and preparation

2

Thermal decomposition at 400-500°C

3

Vapor condensation and oil collection

4

Carbon black recovery and processing

5

Steel wire extraction and cleaning

6

Gas purification and recycling

Key Benefits

95% material recovery rate
Zero waste technology
Produces high-quality fuel oil
Reduces environmental pollution
Generates carbon black for reuse
Recovers steel wire for recycling

Technical Specifications

capacity:5-50 tons per day
temperature:400-500°C
pressure:Atmospheric
fuel Oil:40-45% yield
carbon Black:30-35% yield
steel Wire:15-20% yield

Applications

Fuel productionCarbon black manufacturingSteel recyclingWaste management
Tyre Pyrolysis Plant

Activated Carbon Plant

Production of high-quality activated carbon from various raw materials for purification and filtration applications.

Process Steps

1

Raw material selection and preparation

2

Carbonization at high temperatures

3

Activation process with steam/chemicals

4

Washing and purification

5

Drying and sizing

6

Quality testing and packaging

Key Benefits

High surface area (500-1500 m²/g)
Excellent adsorption capacity
Customizable pore structure
Environmentally friendly production
Wide range of applications
Cost-effective purification solution

Technical Specifications

surface Area:500-1500 m²/g
iodine Number:800-1200 mg/g
moisture:<5%
ash Content:<3%
particle Size:Customizable
bulk Density:0.4-0.6 g/cm³

Applications

Water purificationAir filtrationGold recoveryFood processingPharmaceuticals
Activated Carbon Plant
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Drum Mix Plant

Efficient mixing and processing solutions for various industrial applications including asphalt production.

Process Steps

1

Aggregate heating and drying

2

Bitumen heating and storage

3

Continuous mixing in rotating drum

4

Temperature control and monitoring

5

Quality testing and adjustment

6

Storage and loading systems

Key Benefits

Continuous production capability
High production efficiency
Consistent product quality
Energy-efficient operation
Low maintenance requirements
Flexible production capacity

Technical Specifications

capacity:20-200 tons/hour
temperature:150-180°C
mixing Time:30-60 seconds
fuel Consumption:6-8 L/ton
aggregate Size:0-40mm
bitumen Content:3-7%

Applications

Asphalt productionRoad constructionIndustrial mixingMaterial processing
Drum Mix Plant
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Nitrogen Plant

On-site nitrogen generation systems for industrial and commercial use with high purity and reliability.

Process Steps

1

Air compression and filtration

2

Moisture removal and drying

3

Oxygen separation using PSA/ASU

4

Nitrogen purification

5

Storage and distribution

6

Quality monitoring and control

Key Benefits

On-site generation eliminates delivery costs
High purity levels (95-99.99%)
Continuous supply availability
Reduced transportation risks
Customizable flow rates
Low operating costs

Technical Specifications

purity:95-99.99%
flow Rate:10-1000 Nm³/h
pressure:5-10 bar
dew Point:-40 to -70°C
power Consumption:0.3-0.4 kWh/Nm³
noise Level:<75 dB

Applications

Food packagingChemical industryOil & gasElectronics manufacturingMetal processing
Nitrogen Plant
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PLC System

Advanced automation and control systems for industrial processes with real-time monitoring and optimization.

Process Steps

1

System design and programming

2

Hardware installation and wiring

3

Software configuration and testing

4

HMI development and integration

5

Communication network setup

6

Commissioning and optimization

Key Benefits

Automated process control
Real-time monitoring and alerts
Improved efficiency and accuracy
Reduced manual intervention
Data logging and analysis
Remote access and control

Technical Specifications

processor:32-bit ARM/Intel
memory:64MB-1GB
iopoints:16-1000+
communication:Ethernet, Modbus, Profibus
operating Temp:-20 to +60°C
protection:IP20-IP67

Applications

Manufacturing automationProcess controlBuilding managementEnergy managementSafety systems
PLC System
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Bio Gas Plant

Sustainable energy solutions converting organic waste into biogas for power generation and heating.

Process Steps

1

Organic waste collection and preparation

2

Anaerobic digestion in sealed tanks

3

Biogas production and collection

4

Gas purification and compression

5

Power generation or direct use

6

Digestate processing and utilization

Key Benefits

Renewable energy production
Waste reduction and management
Greenhouse gas emission reduction
Organic fertilizer production
Energy independence
Economic benefits from waste

Technical Specifications

capacity:10-1000 m³/day
biogas Production:50-200 m³/ton waste
methane Content:50-70%
retention Time:15-30 days
temperature:35-55°C
power Output:50-500 kW

Applications

Power generationHeating systemsVehicle fuelCooking gasIndustrial processes
Bio Gas Plant
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Gas Storage Balloon

Flexible and efficient gas storage solutions for various applications with high capacity and reliability.

Process Steps

1

Material selection and testing

2

Design and engineering

3

Fabrication and assembly

4

Quality control and testing

5

Installation and commissioning

6

Monitoring and maintenance

Key Benefits

High storage capacity
Flexible installation options
Cost-effective solution
Low maintenance requirements
Quick deployment capability
Environmentally friendly materials

Technical Specifications

capacity:100-10,000 m³
pressure:0.5-2 bar
temperature:-40 to +80°C
material:Reinforced PVC/TPU
lifespan:10-15 years
installation:Above/below ground

Applications

Biogas storageNatural gas storageIndustrial gas storageEmergency backupSeasonal storage
Gas Storage Balloon