Regulations
EPR Compliance for Tyre Waste Management in India
Understanding the new Extended Producer Responsibility regulations and their impact on the tyre recycling industry.
December 15, 2024
5 min readRead More →
Revolutionizing Waste Tyres into Clean Energy
Leading manufacturer of pyrolysis plants and eco-friendly tyre recycling solutions. Transform waste into valuable resources with our sustainable technology.
Our Core Services
Comprehensive tyre recycling solutions for a sustainable future
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Tyre Pyrolysis Plant
Advanced thermal decomposition technology converting waste tyres into fuel oil
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Activated Carbon Plant
Production of high-quality activated carbon from various raw materials
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Drum Mix Plant
Efficient mixing and processing solutions for various industrial applications
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Million MT
Annual tyre waste processed in India
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Billion INR
Indian tyre recycling industry size
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Percent
Steel wire recovery efficiency
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Percent
Pyrolysis oil yield from waste tyres
Why Choose Morfill India?
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ISO Certified
ISO 9001:2015 certified manufacturing processes ensuring highest quality standards
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Eco-Friendly
Environmentally sustainable technology reducing carbon footprint and promoting circular economy
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Pan-India Service
Comprehensive service network covering installation, maintenance, and technical support across India
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10+ Years Experience
Decade of expertise in tyre recycling technology and pyrolysis plant manufacturing
Our Brand Partners
Collaborating with industry leaders to deliver excellence
Our Recycling Process
Step-by-step transformation of waste tyres into valuable resources
1
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Collection
Systematic collection of waste tyres from automotive dealers, transport companies, and scrap yards across India
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Shredding
Industrial shredding of tyres into chips and removal of steel wire using magnetic separation
3
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Pyrolysis
Thermal decomposition at 500°C in absence of oxygen, breaking down rubber polymers into smaller molecules
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Output
Production of pyrolysis oil (45-50%), carbon black (30-35%), steel wire (12-15%), and pyro-gas
Machinery Gallery
State-of-the-art industrial equipment showcasing our technological capabilities and manufacturing excellence
Tyre Pyrolysis Plant
Advanced thermal decomposition system for converting waste tyres into fuel oil, carbon black, and steel wire
Specifications:
- Capacity: 5-50 MT/Day
- Temperature: 400-500°C
- Automated Control System
Applications:
Tire recyclingFuel productionCarbon black recovery
Industrial Tyre Shredder
Heavy-duty shredding machine for primary breakdown of waste tyres with automated feeding system
Specifications:
- Capacity: 5-15 TPH
- Output: 50-200mm chips
- Dual shaft design
Applications:
Tire processingMaterial preparationSize reduction
Steel Wire Recovery Unit
Magnetic separation system for efficient recovery of steel wire from processed tyre material
Specifications:
- Capacity: 2-20 TPH
- Recovery Rate: 99%+
- High-intensity magnets
Applications:
Steel recoveryMaterial separationQuality control
Our Projects
Successful installations across India
2024
Mumbai Tire Recycling Facility
Complete tire recycling plant with 50-ton daily capacity
📍 Mumbai, Maharashtra📊 50 tons/day
Highlights:
Advanced automationZero waste processEnergy efficient
Results:
- 95% material recovery
- 40% energy savings
- Zero landfill waste
2023
Delhi Highway Rubber Modification
Highway construction using recycled rubber for enhanced durability
📍 Delhi-NCR📊 100 km highway
Highlights:
Rubber-modified asphaltExtended road lifeReduced maintenance
Results:
- 30% longer road life
- 25% cost savings
- Improved safety
2023
Chennai Sports Complex
Sports facility with recycled rubber surfaces
📍 Chennai, Tamil Nadu📊 Multi-sport complex
Highlights:
Rubber track surfacesPlayground safetySustainable materials
Results:
- Enhanced performance
- Improved safety
- Reduced injuries
Industry Insights
Latest news and trends in tyre recycling technology
Technology
Advances in Pyrolysis Technology for Sustainable Fuel Production
Latest innovations in pyrolysis technology improving oil yields and reducing environmental impact.
December 10, 2024
7 min readRead More →